Custom Springs

Custom Springs

Custom Springs


Custom springs are integral components in a wide range of industries, each requiring specific features and performance characteristics. As a leading custom spring manufacturer, we pride ourselves on our ability to deliver tailor-made springs for diverse applications. With our expertise in customization, low volume production capabilities, a wide range of materials, and varied diameters, we excel in providing exceptional custom spring fabrication services to meet unique customer requirements.
Springs are ingenious mechanical devices that store and release energy, providing vital functions across numerous industries. They come in a myriad of forms, each designed to fulfill specific. In Janee, all screws can be produced. Here, we will delve into some common types and their applications, showcasing the versatility and indispensability of these remarkable components.

Different springs and their applications

Compression Spring

Compression Springs


Compression springs are the most common type, including lowering springs and coil springs, widely used in various applications ranging from automotive to electronics. These springs compress under load and return to their original length once the load is removed. They are vital in absorbing shocks, providing suspension, and maintaining pressure in devices like valves, brakes, and mattresses.
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Extension Springs

Extension Springs:


Extension springs operate under tension and when pulled, exerting a pulling released. You can find them in garage door mechanisms, trampolines, and measuring tapes. Their ability to absorb and distribute weight, as well as provide elasticity, makes them invaluable in situations requiring controlled movement and positioning.
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Torsion Springs

Torsion Springs


Torsion springs work by resisting twisting forces, exerting torque proportional to the degree of rotation. These springs find applications in a wide range of products, including clipboards, clothespins, and garage door systems. They exhibit exceptional strength and are known for their ability to store substantial energy.

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Constant force springs

Constant Force Springs


Constant springs deliver a consistent force over a specific range deflection, offering continuous and smooth linear motion. These springs generally works as car springs, commonly used in mechanisms requiring or to ensure pressure, such as seat belts, window blinds, and tape measures.
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Conical Springs

Conical Springs


Conical springs, also known springs, have a tapered shape that allows them to different rates of compression along their length. They are ideal for applications that require varying force or elasticity, such as shock absorbers, medical devices, and mechanical seals.

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Flat Springs

Flat Springs


Flat springs, as the name suggests, are flat and thin, offering flexibility and resilience. They find applications where is limited, as in electronic devices, components, and lock mechanisms flat springs provide stability, damping, and precise motion control.

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Custom spring to any shape

Custom Spring to any shape


With so many advanced machines and extensive materials available, we are able to produce springs with different shapes and angles. Contact us for more details! 

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What Wire Diameters Can Be Handled by JANEE?

CNC Wire Bending Machine

With various cnc wire bending machines, we are able to bend wire with max diameter 12mm. Here is the machines details and their machining capabilities: 


3 axis mutifunctional cnc wire bending machines: 0.1-1.5mm
 3 axis mutifunctional cnc wire bending machines: 1.5-2.5mm
4 axis mutifunctional cnc wire bending machines: 2.5-5.mm
 5 axis mutifunctional cnc wire bending machines: 3mm-6mm

 12 axis mutifunctional cnc wire bending machines: 5mm-12mm

Spring Applications

Custom spring fabrication
 

Why Choose JANEE? 

  1. Embracing Customization: Recognizing that off-the-shelf solutions often fall short in meeting precise specifications, we specialize in customizing springs to match exact customer needs. Our team of skilled engineers works closely with clients, understanding their specific requirements, and designs custom springs that provide optimal performance and efficiency. By leveraging our customization expertise, our customers can achieve enhanced functionality, reliability, and durability, ultimately improving their products' overall performance.
  2. Catering to Low Volume Production: Not every project requires high-volume production. We understand that some applications demand smaller quantities of custom springs. We are the orginal manufactures with comprehensive production lines and our flexible manufacturing processes allow us to accommodate low volume orders without compromising on product quality or craftsmanship. Whether it's a prototype or a small production run, our dedicated team ensures that each custom spring receives the same level of attention to detail and quality control, guaranteeing customer satisfaction.
  3. Utilizing a Wide Range of Materials: Different applications necessitate specific material properties to achieve optimal functionality. We offer a diverse range of materials for custom spring fabrication, including stainless steel, carbon steel, alloy steel, music wire, titanium, and more. By having access to a broad selection of materials, our customers can select the most suitable option based on factors such as corrosion resistance, temperature resistance, strength, and flexibility.
  4. Accommodating Various Diameters: Custom springs come in a wide range of sizes, including differing diameters. Our manufacturing capabilities encompass the production of custom springs with varying diameters, ensuring that we can meet the specific requirements of each project. Whether it's a micro-spring or a large-scale custom spring, our skilled craftsmen employ precision techniques to fabricate products with consistent quality and performance.

When it comes to custom fabrication, our company is always ready to help. Custom spring fabrication, cnc machining service, metal stamping and metal folding are all our expertise! Our company is dedicated to providing exceptional solutions that empower our customers with the competitive edge they seek and provide one-stop customized service for various metal&plastic fabrication. Through our unwavering commitment to customization, low volume production capabilities, extensive material selection, and versatility in accommodating various diameters, we have become a trusted partner in meeting the custom spring OEM design of industries across the board. With our expertise and focus on customer satisfaction, we bring unrivaled quality and precision to every custom spring we produce. Experience the difference of tailored solutions and unlock the full potential of your applications with our custom spring fabrication service.

Resources
 

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CNC Turning Parts---Bushings

These bushings are made from CNC Turning. Whether drilling or chamfering, Janee can meet your requirements for precision parts.

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Colorful Electroplated Stethoscopes

These bells are stainless steel stethoscope accessories made of colorful electroplating.

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Stamping Disc Brakes

These are brake discs made of stampings and are specially used on motorcycles, bicycles, etc. 

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Janee Wire Forming

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